What are the usage pitfalls of gas detectors and what precautions should be taken?

Jan 13, 2026

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What are the usage pitfalls of gas detectors and what precautions should be taken?

 

A gas detector is an instrument tool for detecting gas leakage concentration, including portable gas detectors, handheld gas detectors, fixed gas detectors, online gas detectors, etc. It mainly uses gas sensors to detect the types of gases present in the environment. Gas sensors are sensors used to detect the composition and content of gases. In the process of use, the reason why the gas detector cannot be used or is damaged is that quality factors are only a part of choosing ordinary manufacturers, most of which are caused by improper selection and use. Do you know what are the misconceptions when using gas detectors?

 

Misunderstandings in using gas detectors:

Acceptance error: Testing with high concentration gas: After installing the combustible gas detector on site, the customer used a lighter to test whether the detector was working properly. After the ventilation test, the detector alarms but cannot be reset to zero. After normal use and detection of sensor damage, all items will be returned to the factory to pay for replacement.

 

Analysis: Many customers prefer to use high concentration gases for testing during acceptance. This method is very inaccurate and can easily cause damage to the instrument. The detection range of the combustible gas detector is 0-100% LEL, with a low lower explosive limit (0-5% vol for methane), and the lighter gas is high-purity butane, far exceeding the detection range.

 

Test error: When testing with lighter gases, the sensor will be subjected to 2 to 3 or higher impacts, and the chemical activity of the sensing element will decay or be deactivated prematurely, resulting in reduced detection. The platinum wire was burned off and the sensor was scrapped. It should be noted that manufacturers cannot guarantee sensor failures caused by high concentration gas impacts and will need to replace them at their own expense.

 

Methane Gas Leak tester

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