Why is the solder wire of the electric soldering iron not sticky?

Apr 03, 2023

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Why is the solder wire of the electric soldering iron not sticky?

 

The electric soldering iron is an essential tool for every electronic DIY enthusiast and home appliance maintenance personnel. The most common problem that occurs during use is that the soldering iron tip does not eat tin. For this problem, many friends don't know what caused it to not eat tin, and they don't know how to fix it.


Introduction and working principle of electric soldering iron


The electric soldering iron is mainly composed of a handle, a power cord, a heating core, a soldering iron head, and a mica sheet (some precision ones also have various temperature control circuits). According to their heating methods, they can be divided into two types: internal heating electric soldering iron and external heating electric soldering iron Classes, which correspond to different use cases. The reason why it is called an internal heating type electric soldering iron is because the soldering iron head of the internal heating type electric soldering iron is hollow, and its heating core is in the inner hollow of the soldering iron head, so it is called an internal heating type electric soldering iron.


Internal heating type electric soldering iron tip, the last hollow structure


The external heating type soldering iron tip is just the opposite of the internal heating type soldering iron. The tip of the external heating type soldering iron is solid and generally made of copper. The heating core of the external heating soldering iron directly wraps the soldering iron tip, that is, the soldering iron tip is inserted inside the heating core, so it is also called an external heating soldering iron.


Externally heated soldering iron tip, solid construction


Whether it is an internal heat soldering iron or an external heat soldering iron, their working principle is the same. The power plug of the electric soldering iron introduces household AC220V alternating current to both ends of the heating core, and the heating core is energized to generate heat.


A small part of the heat emitted by the heating core is lost to the surrounding air, and most of the heat is exported to the soldering iron tip. The temperature of the soldering iron tip can reach 200-450 degrees, which can melt the solder for welding.


Why does the soldering iron not stick to solder


1. The electric soldering iron has been used for a long time, the internal heating core is aging or damaged, and the heat emitted cannot reach the melting point of the solder, resulting in the soldering iron tip not sticking to the solder.


2. During daily use, the soldering iron tip is not tinned after using the soldering iron, which causes the soldering iron tip to oxidize with the air at high temperature.


Oxidized black soldering iron tip

1. After using the electric soldering iron, it was not cut off in time. The soldering iron is in a high temperature state for a long time, and it will oxidize with the air, resulting in non-stick solder.

2. In order to pursue convenience in daily soldering, acidic flux is used, which oxidizes the tip of the soldering iron at high temperature.

3. The problem of the soldering iron tip itself. Some soldering iron tips with poor materials are used. For example, some soldering iron tips are directly made of iron. This type of soldering iron tip itself is extremely prone to oxidation.


How to solve the problem that the tip of the soldering iron does not stick to the solder


1. Prepare high-quality solder, rosin, and high-temperature sponge. Turn on the electric soldering iron, when the temperature is high, insert the soldering iron tip into the rosin, and shake it back and forth. Then take out the prepared solder and melt it in contact with the tip of the soldering iron.


2. If the soldering iron tip has been oxidized and blackened, you can prepare a file (if there is no file, you can also prepare sandpaper). Use a file or sandpaper to polish the soldering iron tip to remove the black oxide layer on the surface of the soldering iron tip.

 

Soldering Iron kit 65W

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